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MMX-20250306F-SmartManufacture-ServoPress-ITRI-Brent-智慧製造系統伺服壓床應用

created: 2025-03-06 00:02:04modified: 2025-11-09 03:33:34
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Brent Cheng


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SmartManufacture & ServoPress (智慧製造系統-伺服壓床應用)

The discussion covers a range of topics related to advanced manufacturing technologies, artificial intelligence, IoT, quantum computing, graphene materials, and mechanical engineering: 1. **Manufacturing Magic in Smart Factory**: Focuses on how robots are taking over production lines through AI-augmented designs and custom-tailored 3D-printing crafts in big-data-oriented and cloud-computing-based automation processes. 2. **IoT Network of Sensors, ICs & Motors**: Discusses the evolution of AI and quantum computing technologies in building a versatile architecture for IoT, emphasizing the key elements of sensors, integrated circuits (ICs), and motors for internet connection and human interaction. 3. **Gear Gimmicks in Graphene Grids**: Explores the intelligent design paradigm involving gearbox architecture in automated mechanical engineering, incorporating magic molecular structures in metal-mixtures of graphene nano-composites for various applications such as heat resistance, reduced friction, enhanced endurance, and noise reduction. 4. **Artificial Intelligence and Problem-Solving**: Mentions the Architecture of Intelligence (AoI) and the usage of AI to solve complex problems effectively. 5. **Problem-Solving and Innovation**: Outlines the ARCH-SOP-20-Steps method for problem-solving and fostering innovation within organizations. 6. **The TuringEuler Project**: Refers to an initiative at the National Taipei University of Technology aimed at advancing research and development in the fields of AI and engineering. 7. **Industrial Equipment and Process Automation**: Offers information on specific products and tools such as USA-manufactured servo presses and linear actuators for measuring force in mechanical systems. Overall, the documents paint a picture of a technologically advanced landscape encompassing cutting-edge manufacturing processes, AI integration, IoT connectivity, quantum computing, material science innovations, and problem-solving methodologies in the realm of engineering and automation.

隨著科技的迅速發展,智能製造工廠正經歷著一場革命性的變革。從擁有人工智能輔助設計的機器人接管生產線,到定制化的三維打印工藝,所有這些都在大數據導向和基於雲計算的自動化過程中實現。人工智能和量子計算技術逐漸演變,構建了一個多功能的感應器、處理器和馬達組成的物聯網網絡,為網絡連接和人機交互帶來全新的可能性。智能設計範式下的齒輪機構和石墨烯納米複合材料的神奇分子結構相互結合,打造了自動化機械工程的轉變,實現了耐熱性、減少摩擦和高耐久性等性能上的革新。人工智能不僅能夠解決複雜問題,還可以促進智能體系的架構進化,從而推動創新的問題解決方法。在這一過程中,透過二十步的問題解決和創新流程,以及國立臺北科技大學的圖靈歐拉計劃作為個案研究,進一步強調了智能製造領域的探索與實踐。無論是美國的服務壓製機械廠商,還是其他硬件製造商,都在不斷地優化產品,運用線性執行器來測量力量,以提升製造效率和產品性能。因此,通過這些議題的探討和研究,我們可以看到智慧製造領域正在迎來一個全新的時代,為工業生產和科技創新帶來更廣闊的前景和可能性。

IDP的解決方案

IDP在傳動系統的設計製造領域有著前瞻願景,在原本齒輪及傳動機構持續精進並整合運用CAD/CAM/CAE來提升設計的整體效能,在2023年導入Dassault Systemes SOLIDWORKS-Simulation(連結https://www.swtc.com )強化機構及元件的模擬的能力,確保設計能符合產品規範,包括在不同條件之下衝擊/耐久壽命/震動對產品安全係數的影響,以滿足客戶對於產品信賴度及一致性的要求

2025年正式導入SmartManufacture,透過AIoT連接多個智慧工作站(如ServoPress)建構智慧工廠(硬體)並結合企業知識庫(Enterprise Knowledge Base)打造IDP專屬的智慧製造網絡,藉由製造數據(BigData)收集及建模(Molding)/演算法(Algorithm)建立持續進化的AI製造系統...2025年2月已經通過經濟部產業發展署核准補助智慧製造(與ITRI合作)研發齒輪壓合的ServoPress...目前已經進行關鍵技術先期確認階段



ServoPress構智慧工廠的第一步

  • 主要功能
    • 可以依照不同組合件的需求規範設定條件
    • 即示相關數值及壓合曲線
    • 智慧判定壓合結果PASS/NG
    • 壓合紀錄即時上傳資料庫
    • 資料視覺化,可輸出報表及圖形

    • 效益
      • 溯源管理-100%記錄壓合結果,以利後續追溯
      • 管理效率-生產數據監控(生產數量、良率等生產資訊)提升生產效率
      • 持續精進-批量統計數據,優化製程條件
    • 未來
      • 機聯網-藉由AIoT連接多個智慧工作站
      • 智慧工廠-藉由製造數據(BigData)收集及建模(Molding)/演算法(Algorithm)建立AI製造系統

    2025-0410


    • 04/09到工研院簽約用印, 並到台中與智政陳致遠級杜特蕭顧問討論機箱結構



    • 智政陳致遠提供螺桿尺寸圖



    KMX-20241129-AI-Punch-Brent

     


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